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The Challenges of Reusing Mining and Mineral-Processing WastesZhengfu Bian et al.

Science 337, 702 (2012);

DOI: 10.1126/science.1224757

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10.1126/science.1221806

PERSPECTIVE

taltothefeasibilityofreuseandrecyclingbecauseitdictatesthecostoffurtherprocessing.

TheChallengesofReusingMiningMiningandmineral-processingwastescon-sistofrocks,soils,oilsands,andloosesediments.andMineral-ProcessingWastes

Themineralogicalandchemicalcharacterizationsofminingwastesareusefulinforecastinggeo-technicalproperties(particlesizeandstructure,ZhengfuBian,1*XiexingMiao,2ShaogangLei,3Shen-enChen,4plasticity,bulkdensity,drydensity,shearstrength)WenfengWang,5SueStruthers6ofthewasteandtheleachabilityofpotentiallyharmfulcompounds.Themineralogicalcompo-sitionoftheprocessingwastescanbeheteroge-Miningandmineral-processingwastesareoneoftheworld’slargestchronicwasteconcerns.neousbecauseofthedepositionofwastesfromTheirreuseshouldbeincludedinfuturesustainabledevelopmentplans,butthepotentialtheprocessingofdifferentminesources,yieldingimpactsonanumberofenvironmentalprocessesarehighlyvariableandmustbethoroughlyarangeofphysicalandchemicalproperties.Forassessed.Thechemicalcompositionandgeotechnicalpropertiesofthesourcerockdetermineexample,themineralcompositionoftailingsfromwhichusesaremostappropriateandwhetherreuseiseconomicallyfeasible.Ifproperlyevaluated,metalandnonmetalminesinChinaisdividedminingwastecanbereusedtoreextractminerals,provideadditionalfuelforpowerplants,intoeightbroadtypes(7).

supplyconstructionmaterials,andrepairsurfaceandsubsurfacelandstructuresalteredbyminingThemostimportantmineralogicalconsidera-activitiesthemselves.

tionsarethosethatinfluencemineralrecovery,M

decontamination,acidrockdrainage,andpro-iningandmineral-processingwastes—(3).Forexample,NorthAmericaproducesmorecessesthataffectsedimentstrengthandcohesion.thesolidandliquidmaterialsgener-than10timesasmuchsolidminewasteasmu-Theconcentrationsoftoxicelementsandmetal-atedafterminingandoreprocessingat

nicipalsolidwastepercapita(4).Becausemin-loidssuchasCd,As,Hg,Cr,andPbarehighlyornearminesites(1)—havenocurrenteconomiceralproductioncontinuestobenecessaryforvariable,butifpresentinsufficientquantities,use.Anumberofenvironmentalproblemsareas-economicdevelopment,therecyclingandreusetheymayinhibitplantgrowthordegradewatersociatedwiththedisposalofthiswaste,includ-ofminingandmineral-processingwastesarequality(8,9).Methodssuchasmechanicalsep-ingcontaminationofstreamsandlakes(2)andimportantmanagementstrategiesnowandinthearation,chemicalcarbonation,andhydrothermalpronouncedlandscapetransformation(e.g.,stock-future(5).

mineralization(10)canremovesomeofthesepiledwasterockandtailings,subsidencebasins,Theoriginofminingandmineral-processingtoxicelements,butmayalsoinsomecasesmo-openpits,andremovalofoverburdenrockandwastesiscloselyrelatedtotheformationofthebilizemetalsingroundwaterandsurfacewaterstopsoil)(Fig.1).Despiteseveraleffortstoreducetargetresourceorminerals.Forexample,manythroughoxidation.

theamountofwasteproduced,solidmineralwastescoaldepositsexistinsubsidedregionsresultingThereuseofminingandmineral-processingremainoneoftheworld’slargestwastestreams

frommountainformation;hence,theoverlaysofwastesmayminimizetheenvironmentalimpactscoalresourcesaregenerallynotverythickandrelatedtodisposal;however,somereuseandre-consistofrelativelyinactivesedimentaryrocks.cyclingmeasuresmayactuallycausenewand1InstituteforLandResources,ChinaUniversityofMiningandIn2010,worldwidetotalcoalproductionwasseriousenvironmentalproblems.Theoverallenvi-Technology,Xuzhou,JiangsuProvince221116,China.2StateKeyabout7273.3milliontonnes(Mt),withanesti-ronmentalcostscanbedeterminedbyvariousap-LaboratoryforGeomechanicsandDeepUndergroundEngineer-ing,ChinaUniversityofMiningandTechnology,Xuzhou,Jiangsumatedwasteofabout1454.7Mtduetocoalpro-proachessuchasecologicalriskassessment,lifeProvince221116,China.3JiangsuKeyLaboratoryforResourcesduction(6).Ofthiswaste,upto100%(totalwastecycleassessment,sustainabilityoperationsassess-andEnvironmentalInformationEngineering,ChinaUniversitywithnoproductionofprospectiveminerals)ment,andecologicalfootprintestimates(3,11,12).ofMining4andTechnology,Xuzhou,JiangsuProvince221116,maybeduetotheminingorextractionmethod.Economiccost-benefitanalysis,however,istheChina.DepartmentofCivil&EnvironmentalEngineering,Uni-versityofNorthCarolina,Charlotte,NC28223,USA.5SchoolofWastesproducedduringcoalpreparation(remov-ultimatedriverintermsofthefeasibilityofaspe-ResourceandEarthScience,ChinaUniversityofMiningandalofundesiredmaterialsfromcoalthroughcoalcificreusetechnology.IfthecostsoffinaltargetTechnology,Xuzhou,JiangsuProvince221116,China.6Skapawashing,crushing,screening,anddewatering)materialextractionorminewastereusemethodareMiningServicesLtd.,Hillbanks,Burray,OrkneyKW172SX,UK.mayreach10to30%ofrawcoal;mostoftheseeconomicallyprohibitive,theneventhemosteco-*Towhomcorrespondenceshouldbeaddressed.E-mail:wastesareinslurryformasaresultofthewashingfriendlyprocessmethodswillbedifficulttoimple-zfbian@cumt.edu.cn

process.Thefinalformofwastecanbedetrimen-mentwithoutregulationorgovernmentsubsidies.

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Oneapproachtominimizecostistoimprovewastepro-cessingefficiency,whichde-pendsontheoptimizationoftheresourceallocationtomin-Crushing

imizeenvironmentaleffectsSurface mining

Grindingwhilemaximizingthequantity

Overburden,

ofwastesprocessedandtheopen-pit stopeOre separationTailingsassociatedbenefits.Avoiding

Ore processingwasteinthefirstplaceistheWaste waterConcentrationWaste rock

Land subsidencedewateringmostfavoredmeansofincreasing

wasteprocessingefficiencybe-Ore concentratefor further processingcauseithastheleastenviron-mentalimpactandpossiblyRock fractures

Underground mininginvolvestheleastenergyspent

onwastedisposal;however,itisalsothemostdifficulttoaccomplish.TheuseofsolidCollapsed rock filling the mined areaminingwasteasbackfillandstabilizationmaterialinunder-groundcoalminingispoten-tiallyagoodwaytoincreaseFig.1.Wastegeneratedandenvironmentaleffectsduringdifferentminingstages.efficiency,butthetrade-offisnotstraightforwardbecauseof

7.J.R.Zhang,W.Z.Wang,F.P.Li,A.D.Wang,theenergycostsrelatedtoadditionaltunnelop-practiceinChinabutnotintheUnitedStates.

ComprehensiveUtilizationandResourcesofMetalMineerationstomovethematerial,aswellastheneedWasterockandtailingshavealsobeenusedas

Tailings(MetallurgicalIndustryPress,Beijing,2002).

tocreateopenspacefortemporarywastestor-auxiliarysourcematerialsforproducingbuild-8.M.A.Armientaetal.,Appl.Geochem.(2012).

ingmaterialssuchascement,hollowbricks,ageandmanagement(13).9.G.Geise,E.LeGalley,M.S.Krekeler,Environ.EarthSci.

Residualminingwastesafterreuseorre-concrete,andglass(17,19–21).Groundsub-62,185(2011).10.G.T.Goodman,M.J.Chadwick,Eds.,sourcerecoveryaretypicallydiscardedatspe-sidencebasinsinducedbymininghavealso

EnvironmentalManagementofMineralWastescificsitessuchastailingponds.Ifwastesarebeenfilledwithwasterockandcoveredwith

(Sijthoff&Noordhoff,AlphenaandenRijn,Netherlands,

notdisposedofproperly,wastewaters,especial-topsoil.Therepairedlandcanthenbereclaimed1978).lyfromhydrocarbonwastes,canenterstreamsasfarmland,grassland,orconstructionland(11).11.Z.Bian,D.Jin,J.Dong,S.Mu,J.MiningSafetyEng.24,

132(2007).andpotablesupplywells.TheprimarygoalforThewasterockortailingscanalsobecrushed

12.A.Golev,G.D.Corder,Miner.Eng.29,58(2012).disposalofminingandmineral-processingwastesandmixedwithflyashandcementasbackfillin

13.X.Miao,J.Zhang,G.Guo,MethodandTechnologyofshouldbetoensurethatthewasteremainsphys-minedcavities,whichhasthepotentialtoreduce

Fully-MechanizedCoalMiningwithSolidWasteFilling

ically,geographically,chemically,andradio-surfacesubsidenceandisapromisingmethodfor(ChinaUniv.ofMiningandTechnologyPress,Xuzhou,logicallystableandinert,andifthisisnotlargeamountsofwastereuse(22).China,2010).

14.D.M.Franks,D.V.Boger,C.M.Côte,D.R.Mulligan,possible,thewastesmustbeisolatedandpre-Itisdifficulttoassignauniversalmethodto

Resour.Policy36,114(2011).ventedfrominteractingwiththeecosystemreuseallkindsofminingandmineral-processing

15.M.L.Smith,R.E.Williams,Eng.Geol.43,11

(14).Reuseofdiscardedminewaste,referredwastes.Eachkindofwastehasitsownappro-(1996).

toastailingrecovery,helpsreduceexposurepriatewaysforreuse,whichevencanvary16.H.Liu,Z.Liu,Resour.Conserv.Recycling54,1331ofwastetotheenvironmentandinsomecasesaccordingtolocalenvironmentalconditions(e.g.,(2010).

17.ASTM,StandardSpecificationforSteelSlagAggregatescanmaximizetargetmineralefficiency(15).proximitytodrinkingwater,depthofminingac-forBituminousPavingMixtures,D5106-08Forexample,wasterockorcoalslimegener-tivity).Inanysituationwhereminingandmineral-(2008).

atedafterwashingprocessesmaycontaincar-processingwastesarereintroducedbacktothe

18.K.M.Skarżyńska,WasteManag.15,83(1995).

bonwithcalorificvaluesof3350to6280kJ/kg,subsurface,effortsmustbemadetoensurethat19.Y.Chen,Y.Zhang,T.Chen,Y.Zhao,S.Bao,Construct.whichcanberemixedwithcoalforadditionalnopollutantstransferfromminingwastestoBuild.Mater.25,2107(2011).

20.M.Frías,M.I.SanchezdeRojas,R.García,powergeneration(16).Asabove,thereuseoffoodorwatersupplies.Appropriateenviron-A.J.Valdés,C.Medina,CementConcr.Compos.34,minetailingsorcoalslimesalsomayhavepo-mentalmonitoringandassessmentstudiesshould

678(2012).

tentialnegativeenvironmentalimpacts,suchasalwaysbeincludedinthereusedesign.

21.J.J.M.Heynen,H.N.J.A.Bolk,G.J.Senden,

increasedemissionsofnitrogendioxideandsul-P.J.Tummers,inWasteMaterialsinConstruction,

furdioxide.J.J.J.M.Goumans,H.A.vanderSloot,

T.G.Aalbers,Eds.(Elsevier,Amsterdam,1994),Consideringthefactorsthatdictatewhen

ReferencesandNotespp.655–664.andwhereminingwastereusemakessense

1.K.A.Hudson-Edwards,H.E.Jamieson,B.G.Lottermoser,22.X.Miao,J.Zhang,M.Feng,J.ChinaUniv.Mining

environmentally,economically,orboth,thereElements7,375(2011).Technol.18,479(2008).areseveralexamplesofsuccessfulreuseproj-2.M.A.Palmeretal.,Science327,148(2010).

Acknowledgments:SupportedbyNaturalScientificFundofects.Wasterocksandiron/steelslagshave3.L.Tiruta-Barna,E.Benetto,Y.Perrodin,Resour.Conserv.

Chinagrant50574095,ProgramforChangjiangScholarsandRecyc.50,351(2007).beenusedasalternativeaggregatesforthe

InnovativeResearchTeaminUniversitygrantIRT0865,and4.H.E.Jamieson,Elements7,381(2011).constructionofroadsandrailroadbanks(17),111ProjectgrantB07028.5.B.G.Lottermoser,Elements7,405(2011).

riverembankments,dikes,anddams(18).Asa6.“StatisticalReviewofWorldEnergy2011,”BPReportresultofregulatorypolicies,minewastereuse(2011);www.bp.com/sectionbodycopy.do?categoryId=forroadwaysandparkingareasisanaccepted3311&contentId=7066754#.10.1126/science.1224757

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